WEBVTT
Kind: captions
Language: en

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This Nissan Cube has a little yellow light on&nbsp;
its dashboard which says

00:00:14.690 --> 00:00:16.801
"Service Engine Soon."

00:00:16.801 --> 00:00:21.623
That's its version of a check engine light,&nbsp;
which is more formerly known as the MIL

00:00:21.623 --> 00:00:23.033
which stands for mother-in-law—

00:00:23.033 --> 00:00:25.825
I mean, malfunction&nbsp;indicator lamp.

00:00:25.825 --> 00:00:31.205
And as its name implies, that means something's wrong with this car.

00:00:31.205 --> 00:00:32.662
What's wrong?

00:00:32.662 --> 00:00:38.772
Well, a quick check with one of those Bluetooth code scanners revealed its engine&nbsp;computer has stored the dreaded fault code

00:00:38.772 --> 00:00:43.766
P0420, catalyst system efficiency below threshold.

00:00:43.766 --> 00:00:47.754
In other words, this car thinks its catalytic converter isn't working right.

00:00:47.754 --> 00:00:52.085
And because of&nbsp;that, it would fail an emissions test if I were to take it in for one,

00:00:52.085 --> 00:00:55.683
which I'll have to do before&nbsp;
I can renew its registration.

00:00:55.683 --> 00:00:59.943
But what exactly is the catalytic converter?

00:00:59.943 --> 00:01:01.253
What does it do?

00:01:01.253 --> 00:01:04.465
And&nbsp;how can the car tell it's not working right?

00:01:04.779 --> 00:01:06.073
Well...

00:01:08.662 --> 00:01:12.011
[motor and hydraulic pump whining]

00:01:12.717 --> 00:01:14.490
[ratchet wrench sounds]

00:01:20.334 --> 00:01:23.185
...this is the catalytic converter.

00:01:23.185 --> 00:01:25.152
Why is it here&nbsp;on the desk?

00:01:25.152 --> 00:01:26.376
We'll get to that.

00:01:26.376 --> 00:01:29.006
As you can see, it's actually quite simple.

00:01:29.006 --> 00:01:33.455
It's basically just&nbsp;a section of exhaust pipe which has a couple of expanded sections

00:01:33.455 --> 00:01:36.688
that are filled with a tightly-packed grid of ceramic material.

00:01:36.688 --> 00:01:41.973
And the engine exhaust flows through those grids before it's&nbsp;released to the atmosphere.

00:01:41.973 --> 00:01:48.668
That ceramic material is coated with precious metals: 
usually platinum,&nbsp;with a bit of rhodium and palladium for garnish.

00:01:48.668 --> 00:01:52.730
Which is why these things are so expensive and&nbsp;often stolen.

00:01:52.730 --> 00:01:58.890
The precious metals form a Catalyst that Converts 
smog- and acid rain-forming nitrogen&nbsp;oxides

00:01:58.890 --> 00:02:02.030
into plain old nitrogen and carbon dioxide.

00:02:02.030 --> 00:02:08.997
It will also convert any unburnt hydrocarbons from&nbsp;
imperfect combustion into carbon dioxide and water vapor.

00:02:08.997 --> 00:02:14.493
In other words, this thing's job 
is to make&nbsp;engine exhaust as harmless as possible.

00:02:14.493 --> 00:02:17.478
But it doesn't work on its own.

00:02:17.478 --> 00:02:26.368
In fact, the chemical&nbsp;reactions which occur inside of here rely on a wildly complicated series of sensors, actuators,&nbsp;and feedback loops

00:02:26.368 --> 00:02:31.628
which the car's engine computer is orchestrating on a second by second basis.

00:02:31.628 --> 00:02:35.008
Now, this is a very ordinary car.

00:02:36.851 --> 00:02:38.162
Okay, well, not really.

00:02:38.162 --> 00:02:39.704
It's a Nissan Cube!

00:02:39.704 --> 00:02:46.505
But I mean it's&nbsp;a 15-year-old economy car which has nothing you might call "advanced technology" under the hood.

00:02:46.505 --> 00:02:49.924
In&nbsp;fact, this one even has a manual transmission.

00:02:49.924 --> 00:02:57.829
But I'll bet a lot of you watching are going to be&nbsp;very surprised by just how much stuff is going on in this barebones base model

00:02:57.829 --> 00:03:01.975
every time you&nbsp;turn its key, start the engine, and drive it.

00:03:01.975 --> 00:03:10.790
This engine, the Renault-Nissan MR18DE, is the&nbsp;
1.8 L 4-cylinder engine which powers the car and makes it move.

00:03:10.790 --> 00:03:15.495
But the engine itself is&nbsp;
little more than a complicated air compressor.

00:03:15.495 --> 00:03:21.512
This engine cannot do anything 
without this little&nbsp;computer box running the show.

00:03:21.512 --> 00:03:26.816
This is the engine control module, and it controls... everything!

00:03:26.816 --> 00:03:31.056
From the spark plugs to the fuel injectors — even the throttle!

00:03:31.056 --> 00:03:37.203
This car's gas pedal is just&nbsp;a fancy joystick telling the computer how far you've pressed it down.

00:03:37.203 --> 00:03:41.680
And this has been the&nbsp;normal reality of cars for quite a long time.

00:03:42.240 --> 00:03:46.098
This video is the first in a series on engine&nbsp;
management technology,

00:03:46.098 --> 00:03:51.420
and while we're going to be exploring a lot of things today to understand&nbsp;the catalytic converter,

00:03:51.420 --> 00:03:55.863
I'll only be scratching the surface 
and there will be much more to come.

00:03:55.863 --> 00:03:58.531
So, first of all...

00:03:58.531 --> 00:04:02.952
is that one of those progress bars that shows up when people do ad reads?

00:04:02.952 --> 00:04:04.466
On this&nbsp;channel?

00:04:04.466 --> 00:04:06.633
I'm gonna have to put my foot down on that.

00:04:06.868 --> 00:04:10.577
Ooh, are those Technology Connections socks?

00:04:10.577 --> 00:04:11.869
Yes, they are!

00:04:11.869 --> 00:04:17.486
That's right, there is now 
for the first time official TC merch for sale.

00:04:17.486 --> 00:04:20.954
But... this is only sort of an ad read.

00:04:20.954 --> 00:04:25.141
See, I won't be making a scent from the sale of these socks.

00:04:25.141 --> 00:04:28.549
In fact, all&nbsp;of the profit they generate will go to charity.

00:04:28.549 --> 00:04:35.271
If this sounds familiar to some of you, well, that's&nbsp;because it's a collaboration with the Awesome Socks Club and Good Store.

00:04:35.271 --> 00:04:38.391
I've been a member&nbsp;of the 
Awesome Socks Club since its inception.

00:04:38.391 --> 00:04:42.244
I love silly socks and haven't worn normal socks&nbsp;in years.

00:04:42.244 --> 00:04:45.661
So, when Hank Green decided 
to start a sock subscription service,

00:04:45.661 --> 00:04:49.505
I signed up right&nbsp;away 
and have been a happy customer ever since.

00:04:49.505 --> 00:04:52.476
And I am both thrilled and honored to announce&nbsp;that

00:04:52.476 --> 00:04:56.660
Hank and his team worked with me to make Technology Connections a part of it.

00:04:56.660 --> 00:04:59.277
For the next&nbsp;two weeks and two weeks only,

00:04:59.277 --> 00:05:05.330
you can sign up for a limited run of socks designed by independent&nbsp;artists based on my weird ideas.

00:05:05.330 --> 00:05:09.421
They'll arrive at your door monthly 
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00:05:09.421 --> 00:05:16.624
and since they come in pairs, that means each month you too will experience the&nbsp;Magic of Buying Two of Them!

00:05:16.624 --> 00:05:20.424
We're offering both a full year of socks as a prepaid subscription

00:05:20.424 --> 00:05:23.482
and a six-month option if that works better for you.

00:05:23.482 --> 00:05:28.093
These are just some of the designs we've&nbsp;cooked up - the rest will be a fun surprise!

00:05:28.093 --> 00:05:31.029
And not only will you get some great socks,

00:05:31.029 --> 00:05:36.963
but you'll be helping Partners in Health fund and operate the Maternal Center of Excellence in&nbsp;Sierra Leone.

00:05:36.963 --> 00:05:41.388
This world-class facility provides exceptional 
medical care to mothers and children

00:05:41.388 --> 00:05:45.985
in a region with one of the 
highest maternal mortality rates in the world.

00:05:45.985 --> 00:05:49.689
If some silly socks&nbsp;which help people sound like your cup of tea,

00:05:49.689 --> 00:05:53.171
there will be information in all the places on&nbsp;how to get them.

00:05:53.171 --> 00:05:56.702
Thanks for your attention and now back to the show.

00:05:56.702 --> 00:06:00.937
So first of all, what is the job of this engine?

00:06:00.937 --> 00:06:07.573
Well, very basically, it's to turn a fuel into physical force which we can use&nbsp;to make things happen.

00:06:07.573 --> 00:06:10.193
Like push a car along a road.

00:06:10.193 --> 00:06:16.600
Like most internal combustion engines, this&nbsp;uses pistons traveling up and down cylindrical combustion chambers

00:06:16.600 --> 00:06:22.464
which are attached to a&nbsp;crankshaft to translate their up and down motion into a spinning motion.

00:06:22.464 --> 00:06:28.232
Valves at the top of the&nbsp;combustion chamber open and close in time with the movement of the pistons

00:06:28.232 --> 00:06:34.615
and through filling&nbsp;the chambers with a basically explosive mix of air and fuel as the pistons move downward,

00:06:34.615 --> 00:06:37.963
then&nbsp;compressing that mixture as the pistons move back up

00:06:37.963 --> 00:06:46.371
and then igniting it with a spark plug once&nbsp;it's at the top, the rapidly expanding mixture of hot gas will force the pistons back downward

00:06:46.371 --> 00:06:51.546
and&nbsp;thus the chemical energy in the fuel is converted to mechanical energy.

00:06:51.546 --> 00:06:54.951
Now, as far as explaining&nbsp;
the mechanical parts of the engine,

00:06:54.951 --> 00:06:57.498
that's actually as far as I'm going to go today.

00:06:57.498 --> 00:07:04.008
There's&nbsp;a lot of stuff in here that's really interesting, and I'll be tearing this apart in future videos&nbsp;to show you all of it.

00:07:04.008 --> 00:07:09.870
But for now, I just want to focus on where air goes in and exhaust comes out.

00:07:09.870 --> 00:07:19.514
This large plastic series of tubes is the intake manifold and it delivers fresh air to each of the&nbsp;four cylinders through the cylinder head.

00:07:19.514 --> 00:07:24.407
Fuel is mixed in by electronic fuel injectors which live&nbsp;underneath the intake manifold

00:07:24.407 --> 00:07:28.540
and spray it into the airstream as the cylinders ingest air.

00:07:28.540 --> 00:07:37.451
After&nbsp;the fuel is burned in the cylinders, the resulting hot exhaust is pushed out the other side of the&nbsp;cylinder head and into the exhaust manifold.

00:07:37.451 --> 00:07:40.796
The catalytic converter bolts to the engine right&nbsp;here.

00:07:40.796 --> 00:07:47.649
It needs to be as close to the engine as possible because the catalyst has to be very hot&nbsp;in order to function.

00:07:47.649 --> 00:07:52.367
And we need this to function 
because of what happens when we burn gasoline.

00:07:52.367 --> 00:07:55.858
Or&nbsp;rather, what never happens quite correctly.

00:07:55.858 --> 00:08:01.247
But before I explain that, have you ever seen 
what&nbsp;burning a tablespoon of gasoline looks like?

00:08:01.247 --> 00:08:05.836
Neither have I, but I'm an adult 
with access to&nbsp;tablespoons and gasoline.

00:08:05.836 --> 00:08:07.593
So, I wanted to find out.

00:08:07.593 --> 00:08:09.523
It looks like this!

00:08:09.523 --> 00:08:12.598
And this flame burned&nbsp;for about 3 minutes.

00:08:12.598 --> 00:08:19.184
But you know how long it takes this Nissan Cube to go through a tablespoon&nbsp;of gasoline when driving 60 mph?

00:08:19.184 --> 00:08:21.390
Seven seconds.

00:08:21.390 --> 00:08:24.006
This car gets 30 miles per gallon on the highway,

00:08:24.006 --> 00:08:30.825
which&nbsp;means it burns through gasoline at a rate of 
8.53 tablespoons per minute when traveling 60&nbsp;mph.

00:08:30.825 --> 00:08:34.892
And have you ever seen what burning 
8 tablespoons of gasoline looks like?

00:08:34.892 --> 00:08:38.035
Neither have I, but it&nbsp;looks like this!

00:08:38.035 --> 00:08:43.400
This is what's going on inside the engine of this car 
when you're driving it at&nbsp;highway speeds.

00:08:43.400 --> 00:08:51.045
In fact, this is only about half as much because even with the added heat from the&nbsp;other tablespoons helping the gasoline evaporate more quickly,

00:08:51.045 --> 00:08:54.786
it still took about 3 minutes for&nbsp;
all this to burn away.

00:08:54.786 --> 00:09:00.867
Now, I know it doesn't seem like you're setting fire to gasoline when&nbsp;you drive a car, but you are in fact burning it

00:09:00.867 --> 00:09:03.698
and faster than you see here.

00:09:03.698 --> 00:09:08.812
Now imagine millions&nbsp;of cars are doing this all at the same time.

00:09:08.812 --> 00:09:09.603
Yeah.

00:09:09.680 --> 00:09:14.880
All that smoke and crap is why we spend so much&nbsp;
effort making sure the internal combustion engine&nbsp;&nbsp;

00:09:14.880 --> 00:09:18.152
burns gasoline as cleanly as it can.

00:09:18.152 --> 00:09:22.760
And the&nbsp;catalytic converter 
is a hugely important part of that goal.

00:09:22.760 --> 00:09:27.247
But before this thing even gets&nbsp;involved, 
we need to play with chemistry.

00:09:27.247 --> 00:09:33.175
The chemical reaction which occurs inside the engine&nbsp;requires oxygen from the air for combustion.

00:09:33.175 --> 00:09:41.273
The oxygen combines with the hydrocarbons which&nbsp;make up the fuel and the result should simply be carbon dioxide and water vapor.

00:09:41.273 --> 00:09:48.617
Now each&nbsp;molecule of fuel requires a certain number of oxygen molecules for combustion to happen&nbsp;completely.

00:09:48.617 --> 00:09:52.932
This is the basis of the air/fuel 
mixture we feed into the cylinders.

00:09:52.932 --> 00:09:59.537
If you don't&nbsp;have enough oxygen, the fuel won't burn completely and you'll get unburnt fuel in the exhaust,

00:09:59.537 --> 00:10:01.559
which&nbsp;is not good.

00:10:02.108 --> 00:10:10.283
But if you have too much oxygen, the combustion happens at higher temperatures which&nbsp;lead to nitrogen oxides forming.

00:10:10.283 --> 00:10:12.748
And that's also not good.

00:10:12.748 --> 00:10:19.924
Both unburnt fuel and nitrogen oxides&nbsp;contribute to the formation of smog and acid rain in the atmosphere.

00:10:19.924 --> 00:10:27.045
So ideally we want the engine&nbsp;
to have the exact number of oxygen molecules present in its cylinders

00:10:27.045 --> 00:10:30.714
for the quantity of&nbsp;fuel which is about to be burned.

00:10:30.714 --> 00:10:35.718
If we can manage that, 
we'd have what's called stochiometric combustion.

00:10:35.718 --> 00:10:43.488
Since gasoline is gasoline and air is air, we actually know the air-to-fuel ratio that&nbsp;results in stochiometric combustion.

00:10:43.488 --> 00:10:49.582
For gasoline, it's a 14.7:1 ratio of air to fuel by mass.

00:10:49.582 --> 00:10:55.043
In the old days, we tried our best to achieve that ratio using a carburetor.

00:10:55.043 --> 00:10:58.802
And we still do&nbsp;actually for lots of small engine equipment.

00:10:58.802 --> 00:11:01.358
Carburetors are extremely simple.

00:11:01.358 --> 00:11:06.070
Basically,&nbsp;you're just running air past a tube with some liquid gasoline in it,

00:11:06.070 --> 00:11:09.588
and the venturi effect&nbsp;causes it to join the airstream.

00:11:09.588 --> 00:11:15.632
Then, gasoline's volatile nature means it quickly becomes a vapor&nbsp;on its way into the engine.

00:11:15.632 --> 00:11:23.370
If properly dialed in, you can get a carburetor to put out a pretty&nbsp;consistent ratio of fuel to air no matter how much air flies through it,

00:11:23.370 --> 00:11:30.930
which is extra useful&nbsp;because then you can control the power an engine produces simply through restricting its air flow.

00:11:30.930 --> 00:11:32.636
That's what the throttle does.

00:11:32.636 --> 00:11:37.972
When it's closed down, less air can get to the engine 
which, in the&nbsp;case of a carbureted engine,

00:11:37.972 --> 00:11:42.775
also means less fuel is delivered and thus less power is produced.

00:11:42.775 --> 00:11:49.642
And&nbsp;as the throttle opens, the engine gets more air and the carburetor delivers more fuel, which&nbsp;results in more power.

00:11:49.642 --> 00:11:52.773
All with a consistent air-to-fuel ratio.

00:11:52.773 --> 00:11:56.753
But well, the world isn't quite&nbsp;so simple.

00:11:56.753 --> 00:12:02.441
For a start, there are situations such as acceleration 
where the engine is under a heavy&nbsp;load

00:12:02.441 --> 00:12:07.649
where we actually need a rich fuel mixture
 to prevent the engine from running too hot.

00:12:07.649 --> 00:12:11.798
And that&nbsp;will let unburnt fuel into the exhaust system.

00:12:11.798 --> 00:12:19.967
But even if we could always run the engine&nbsp;stoichiometrically, combustion inside the cylinders is never perfect.

00:12:19.967 --> 00:12:23.887
The world is too random and&nbsp;
the pistons are moving too fast.

00:12:23.887 --> 00:12:30.311
So even if you know you've got exactly the correct number&nbsp;of fuel molecules to oxygen molecules,

00:12:30.311 --> 00:12:37.834
you're always going to end up with either some unburnt&nbsp;fuel or some nitrogen oxides or potentially both.

00:12:37.920 --> 00:12:42.066
And that's what the catalytic converter is&nbsp;designed to fix.

00:12:42.066 --> 00:12:46.560
By passing the exhaust through this grid 
of precious metal-coated material,

00:12:46.560 --> 00:12:53.560
nitrogen oxides are reduced to pure nitrogen and unburnt fuel as well as carbon monoxide&nbsp;are oxidized into carbon dioxide.

00:12:53.560 --> 00:13:02.627
When properly operating, the catalytic converter will all but&nbsp;
eliminate harmful pollutants from the engine.

00:13:04.000 --> 00:13:06.351
Except for carbon dioxide, of course...

00:13:06.351 --> 00:13:10.628
but sadly,&nbsp;we're still having trouble 
convincing some people that's a problem.

00:13:10.628 --> 00:13:17.099
Catalytic converters became&nbsp;
more or less required in cars sold in the US back in 1975,

00:13:17.099 --> 00:13:20.621
but the earliest ones didn't deal&nbsp;with nitrogen oxides.

00:13:20.621 --> 00:13:26.272
Those so-called two-way converters only handled carbon monoxide and&nbsp;
unburnt fuel -

00:13:26.272 --> 00:13:29.269
which was a tremendous help for air pollution!

00:13:29.269 --> 00:13:33.432
But nitrogen oxides still contribute&nbsp;to smog and acid rain.

00:13:33.432 --> 00:13:39.006
So shortly thereafter, we got three-way 
catalytic converters which is&nbsp;what this is.

00:13:39.006 --> 00:13:45.671
And if you're wondering why we don't talk about 
acid rain much anymore, these are a big&nbsp;part of why.

00:13:45.671 --> 00:13:50.609
But with these three-way converters, 
we have a new can of worms.

00:13:50.609 --> 00:13:54.598
You can't just stick&nbsp;one of these in a car and expect it to work.

00:13:54.598 --> 00:14:01.815
The chemical reactions the catalyst promotes require&nbsp;the engine to be hovering around the stoichiometric point.

00:14:01.815 --> 00:14:07.673
"Hovering around," incidentally, 
is a fine&nbsp;example of foreshadowing.

00:14:07.673 --> 00:14:11.381
Anyway, if the engine is running too rich or too lean,

00:14:11.381 --> 00:14:17.165
not only will the&nbsp;catalyst stop functioning, 
but if those incorrect conditions go on for too long,

00:14:17.165 --> 00:14:20.094
the catalyst itself&nbsp;can be damaged.

00:14:20.094 --> 00:14:22.588
This sounds like a pretty big problem.

00:14:22.588 --> 00:14:29.839
But, what if we could actually monitor&nbsp;and control the combustion process happening inside the engine in real time?

00:14:29.839 --> 00:14:38.041
That would allow&nbsp;us to adjust the engine's air/fuel mixture on the fly and make sure it's right for the catalytic&nbsp;converter.

00:14:38.041 --> 00:14:44.917
Well, that's exactly what we do and is the main reason we started having a computer&nbsp;run the show.

00:14:44.917 --> 00:14:49.461
Now, in the interest of time, I'm going to skip over all the wacky ways we used&nbsp;to do this

00:14:49.461 --> 00:14:53.830
like computer-controlled carburetors 
with fresh air injection systems.

00:14:53.830 --> 00:14:59.029
By 1990, we&nbsp;had almost entirely 
moved on to electronic fuel injection systems

00:14:59.029 --> 00:15:02.294
very similar to the one we&nbsp;find in the Cube.

00:15:02.294 --> 00:15:07.356
And speaking of the Cube, let's take a closer look 
at what it's doing as the&nbsp;engine runs.

00:15:07.356 --> 00:15:11.427
Since this car was made after 1996 —

00:15:11.427 --> 00:15:13.802
again, nothing about this is new —

00:15:13.802 --> 00:15:20.137
it has the&nbsp;standard OBDII port under the dashboard
which lets scan tools talk to the engine computer.

00:15:20.137 --> 00:15:23.228
OBD&nbsp;stands for onboard diagnostics

00:15:23.228 --> 00:15:29.037
and this interface became standardized because engine computers are&nbsp;able to monitor the emissions equipment for issues.

00:15:29.120 --> 00:15:31.562
And plenty of other things, too.

00:15:31.562 --> 00:15:36.235
Now, these&nbsp;days, you can pick up 
a Bluetooth code scanner for about 20 bucks.

00:15:36.235 --> 00:15:40.586
And honestly, if you drive&nbsp;a car, 
it's probably worth having one of these.

00:15:40.586 --> 00:15:43.719
This scanner, along with 
the smartphone app you use&nbsp;it with,

00:15:43.719 --> 00:15:47.430
can not only show you 
what trouble code is causing a check engine light,

00:15:47.430 --> 00:15:54.367
but they can provide&nbsp;enough information to diagnose lots of issues, including the P0420 code the Cube has.

00:15:54.367 --> 00:15:58.548
But for&nbsp;this video series, 
I wanted something a little more powerful.

00:15:58.548 --> 00:16:02.375
So, I picked up a proper scan tool!

00:16:02.375 --> 00:16:07.015
Which is really just an Android tablet 
talking to a suspiciously similar Bluetooth dongle...

00:16:07.015 --> 00:16:12.711
But this&nbsp;scan tool can speak the proprietary languages that Nissan and all the other manufacturers use

00:16:12.711 --> 00:16:15.500
to hide certain data and functions.

00:16:15.500 --> 00:16:18.534
And I can screen record with it so you can see what I can&nbsp;see!

00:16:18.534 --> 00:16:22.730
For now, I'm just going to use the standard OBDII protocols.

00:16:22.730 --> 00:16:30.969
After selecting live data, the&nbsp;scan tool goes through the parameter IDs or PIDs the engine computer makes available to it.

00:16:30.969 --> 00:16:34.214
And once it has its list, we can go through it.

00:16:34.214 --> 00:16:38.186
This is just some of the data the engine computer&nbsp;is collecting.

00:16:38.186 --> 00:16:43.134
But I want to call out this: 
air flow rate from mass air flow sensor.

00:16:43.134 --> 00:16:47.252
Remember&nbsp;that the cylinders 
are being fed air from the intake manifold.

00:16:47.252 --> 00:16:52.413
And if we follow that back, 
we'll&nbsp;find that a hose connects it to the air filter housing.

00:16:52.413 --> 00:16:59.279
Combustion air is passed through a filter&nbsp;to make sure the engine doesn't ingest things like dust or sand which could damage it.

00:16:59.279 --> 00:17:04.284
But between&nbsp;the filter housing 
and the throttle is the mass air flow sensor.

00:17:04.284 --> 00:17:11.739
This is a sensor which can tell&nbsp;the computer exactly how much air the engine is ingesting in real time.

00:17:11.739 --> 00:17:17.753
There are various types&nbsp;of mass air flow sensors and some engines use a different technique altogether.

00:17:17.753 --> 00:17:23.797
But the computer&nbsp;will use this sensor to calculate how much air the engine is actually ingesting.

00:17:23.797 --> 00:17:29.615
That&nbsp;data along with data provided by other sensors which measure things such as the intake&nbsp;air temperature,

00:17:29.615 --> 00:17:37.919
engine coolant temperature, and more is enough information for the computer to&nbsp;run the engine in what's called open loop control.

00:17:37.919 --> 00:17:43.175
Once the computer knows how many 
grams of&nbsp;air are going into the engine per second,

00:17:43.175 --> 00:17:47.167
it can calculate the correct 
amount of fuel to&nbsp;deliver to the cylinders

00:17:47.167 --> 00:17:51.728
in order to achieve ideal combustion 
for the current operating conditions.

00:17:51.728 --> 00:17:55.602
And it can meter precisely how much fuel will be injected

00:17:55.602 --> 00:18:04.837
by varying the length of time the fuel&nbsp;injectors are spraying fuel during each intake stroke - down to the hundredth of a millisecond.

00:18:04.837 --> 00:18:11.462
But all those sensors, while they can give the computer enough information to make the engine run&nbsp;reasonably well,

00:18:11.462 --> 00:18:15.612
can't tell it if its calculations were actually correct.

00:18:15.612 --> 00:18:20.549
For instance, when the&nbsp;engine is cold, 
gasoline doesn't vaporize as well.

00:18:20.549 --> 00:18:25.443
And while the computer will use the engine&nbsp;coolant temperature sensor to try and compensate,

00:18:25.520 --> 00:18:28.150
that sensor is only so accurate.

00:18:28.150 --> 00:18:32.798
Plus, gasoline&nbsp;is not chemically identical from tank to tank.

00:18:32.798 --> 00:18:39.794
Just because 2.51 milliseconds of injection&nbsp;time at idle with the engine hot is correct for one tank of gas

00:18:39.794 --> 00:18:42.962
doesn't mean it's going to be&nbsp;correct for the next one.

00:18:42.962 --> 00:18:47.320
To allow the computer to 
check its homework, we need an oxygen sensor.

00:18:47.712 --> 00:18:49.719
And that's what this is.

00:18:49.719 --> 00:18:53.568
As you can see, this thing 
is installed in the car's exhaust manifold

00:18:53.568 --> 00:18:58.584
and its sensing probe is exposed 
to the exhaust gases coming from the engine.

00:18:58.584 --> 00:19:01.191
There are two types&nbsp;of oxygen sensors,

00:19:01.191 --> 00:19:05.562
and the Cube has both of them, which is slightly annoying for the purposes of&nbsp;demonstration,

00:19:05.562 --> 00:19:11.857
but the important thing is these can confirm whether the engine is actually running&nbsp;stoichiometrically.

00:19:11.857 --> 00:19:14.607
The sensors themselves are really interesting.

00:19:14.607 --> 00:19:20.971
They function based on what's&nbsp;called a Nernst cell which produces a voltage as oxygen molecules flow through it-

00:19:20.971 --> 00:19:23.855
sort of&nbsp;like a very strange battery.

00:19:23.855 --> 00:19:30.971
The difference in oxygen concentration between the exhaust and&nbsp;the surrounding air is what will generate that voltage.

00:19:30.971 --> 00:19:36.254
The simpler narrowband sensor outputs&nbsp;a voltage that fluctuates between 0 and 1 volt

00:19:36.254 --> 00:19:42.568
with voltages below half a volt indicating a lean&nbsp;fuel mix due to excess oxygen in the exhaust,

00:19:42.568 --> 00:19:50.307
and voltages above 0.5 indicate that the fuel mixture&nbsp;is rich because there's absolutely no oxygen left.

00:19:50.307 --> 00:19:54.373
But it can't really do anything but indicate rich&nbsp;or lean.

00:19:54.373 --> 00:19:57.046
The midpoint is too fuzzy.

00:19:57.046 --> 00:20:02.016
This, though, is a wideband oxygen sensor 
which can be made much&nbsp;more precise.

00:20:02.016 --> 00:20:04.582
But... it's a little more complicated.

00:20:04.582 --> 00:20:09.231
The specifics aren't worth getting into for lots&nbsp;of reasons — there's many types out there —

00:20:09.231 --> 00:20:17.476
but the upshot is that the actual oxygen concentration in&nbsp;the exhaust results in the computer calculating a specific voltage value.

00:20:17.476 --> 00:20:21.905
But the oxygen&nbsp;sensor doesn't start working right away.

00:20:21.905 --> 00:20:26.938
It needs to be very hot 
in order to correctly&nbsp;measure oxygen concentration.

00:20:26.938 --> 00:20:32.489
That's why each time the engine is started, 
the computer runs in&nbsp;open loop control.

00:20:32.489 --> 00:20:36.001
But once the oxygen sensor is hot enough and it starts responding,

00:20:36.001 --> 00:20:42.152
which in any&nbsp;reasonably modern car happens quite quickly with the help of an electric heater built into the&nbsp;sensors,

00:20:42.152 --> 00:20:45.897
the computer can switch to closed loop control.

00:20:45.897 --> 00:20:51.500
It will still be using data from all&nbsp;of its other sensors to calculate how much fuel to deliver right now,

00:20:51.500 --> 00:20:58.713
but it will adjust its&nbsp;calculations based on feedback from the oxygen sensor after it's been burned.

00:20:58.713 --> 00:21:06.109
In this case,&nbsp;when the oxygen sensor data PID shows 2.24 volts,
the engine is running stoichiometrically.

00:21:06.109 --> 00:21:13.109
And so,&nbsp;the engine computer can tell in real time if it's delivering too much or too little fuel and&nbsp;then adjust the fuel mixture to compensate.

00:21:13.109 --> 00:21:19.822
And by the way, if this sounds complicated - yeah, it is!

00:21:19.822 --> 00:21:23.329
The conditions the engine will see are constantly different.

00:21:23.329 --> 00:21:29.067
One moment you're cruising at a steady&nbsp;speed on the highway and the next moment you're downshifting to pass someone,

00:21:29.067 --> 00:21:32.760
increasing engine&nbsp;RPM and the total load.

00:21:32.760 --> 00:21:41.287
Sometimes you're starting the engine when it's already hot and other times&nbsp;you're starting it from cold when it's -10° outside.

00:21:41.287 --> 00:21:48.563
There is some really fascinating&nbsp;logic inside this box which is essentially logging how the oxygen sensor responds

00:21:48.563 --> 00:21:56.625
under those&nbsp;various conditions to establish a long-term fuel trim profile based on all the other sensors.

00:21:56.625 --> 00:22:01.529
This&nbsp;allows the engine to have 
a very nuanced open loop control profile

00:22:01.529 --> 00:22:06.638
which keeps the engine in check&nbsp;
even if one day the oxygen sensor were to fail.

00:22:06.638 --> 00:22:10.544
Though of course the computer can detect an issue&nbsp;with the oxygen sensor

00:22:10.544 --> 00:22:15.530
and will set a fault code 
which turns on the check engine light if that&nbsp;happens.

00:22:15.530 --> 00:22:19.750
But the oxygen sensor itself is also used to detect other issues.

00:22:19.750 --> 00:22:25.502
Say for instance one&nbsp;day the oxygen sensor 
sees a very different oxygen concentration

00:22:25.502 --> 00:22:32.986
which causes the computer to perform&nbsp;fuel trim adjustments that deviate wildly from the stored fuel trim profile.

00:22:32.986 --> 00:22:39.594
That indicates something&nbsp;has gone wrong 
and the computer will set a fault code if it deviates too much.

00:22:39.594 --> 00:22:41.447
But speaking of&nbsp;fault codes,

00:22:41.447 --> 00:22:45.455
the only code that's in this car is P0420.

00:22:45.455 --> 00:22:50.809
This means its computer can't find anything&nbsp;wrong with the engine or the fuel injectors or the oxygen sensors...

00:22:50.809 --> 00:22:52.856
in fact, any of the sensors.

00:22:52.856 --> 00:22:57.368
but it does think this catalytic converter ain't working.

00:22:57.368 --> 00:22:59.993
How can it be so sure of that?

00:22:59.993 --> 00:23:05.488
Well, the&nbsp;catalytic converter 
is being monitored by a second oxygen sensor.

00:23:05.488 --> 00:23:06.938
That one.

00:23:06.938 --> 00:23:13.053
By measuring the oxygen&nbsp;
concentration in the exhaust after it has passed through the catalytic converter,

00:23:13.053 --> 00:23:18.577
the computer can&nbsp;determine 
how much converting is catalactually happening.

00:23:18.577 --> 00:23:24.052
And the reason it can do that goes back&nbsp;
to that "hovering around" thing I mentioned earlier.

00:23:24.052 --> 00:23:31.278
Let's take a look at this website I found which&nbsp;lists the chemical reactions which happen inside the catalytic converter.

00:23:31.278 --> 00:23:37.454
Notice that in order to&nbsp;oxidize any unburnt fuel, 
we need oxygen available to the catalyst.

00:23:37.454 --> 00:23:41.361
Sounds easy. Just run the engine&nbsp;a little bit lean, right?

00:23:41.361 --> 00:23:43.500
Well, we could.

00:23:43.500 --> 00:23:48.276
But notice that in order for the nitrogen oxides to&nbsp;be reduced to nitrogen,

00:23:48.276 --> 00:23:52.238
we need carbon and carbon monoxide to be available.

00:23:52.238 --> 00:23:57.176
Which only happens when&nbsp;the fuel mixture is a little bit rich.

00:23:57.176 --> 00:24:02.127
But then we won't have any oxygen left, 
so we can't oxidize&nbsp;the excess fuel.

00:24:02.127 --> 00:24:07.544
This feels like a catch 22, so... how is this supposed to work?

00:24:07.544 --> 00:24:12.909
Well, the engine&nbsp;computer 
isn't actually trying for perfect combustion.

00:24:12.909 --> 00:24:21.055
Instead, in closed loop control, it&nbsp;deliberately oscillates 
between a little bit rich and a little bit lean.

00:24:21.055 --> 00:24:23.911
It needs to be close to&nbsp;stochiometric combustion,

00:24:23.911 --> 00:24:29.844
but for the catalytic converter to promote 
both reactions, it can't stay&nbsp;there.

00:24:29.844 --> 00:24:35.098
The teeter tottering it does means that when the engine is running a little lean,

00:24:35.098 --> 00:24:41.778
there&nbsp;are free oxygen molecules in the exhaust 
which the catalyst will absorb and hold onto.

00:24:41.778 --> 00:24:46.313
Then when the&nbsp;engine computer switches 
back to a slightly rich mixture,

00:24:46.313 --> 00:24:50.060
we get the inputs we need to reduce&nbsp;
nitrogen oxides.

00:24:50.060 --> 00:24:56.566
And the stored oxygen in the catalyst will then oxidize whatever excess unburnt&nbsp;fuel remains

00:24:56.566 --> 00:25:00.815
after the nitrogen oxide reduction reactions are complete.

00:25:00.815 --> 00:25:05.567
We can actually observe&nbsp;
the engine computer causing these oscillations.

00:25:05.567 --> 00:25:08.288
At least... sort of.

00:25:08.288 --> 00:25:12.582
This is why the Cube's wideband sensor is a little annoying.

00:25:12.582 --> 00:25:20.354
Here I'm graphing both the voltage from the oxygen sensor and&nbsp;
the calculated equivalence ratio as I drive the car.

00:25:20.354 --> 00:25:24.022
An equivalence ratio of one would be&nbsp;stochiometric.

00:25:24.022 --> 00:25:28.759
But you can see that we're never 
actually sitting on one for very long at all.

00:25:28.759 --> 00:25:32.451
It&nbsp;keeps going a little high then a little low.

00:25:32.451 --> 00:25:34.719
But this is just data from the oxygen sensor.

00:25:34.719 --> 00:25:39.637
Here&nbsp;we can see the equivalence ratio the computer is actually trying for.

00:25:39.637 --> 00:25:43.219
And as you can see, it's&nbsp;not shooting for one.

00:25:43.219 --> 00:25:45.520
It's constantly going back and forth.

00:25:45.520 --> 00:25:48.071
First lean to charge the catalyst with&nbsp;oxygen,

00:25:48.071 --> 00:25:51.928
then rich to provide the inputs needed to reduce nitrogen oxides,

00:25:51.928 --> 00:25:55.664
and then back to lean to&nbsp;
get more oxygen to the catalyst.

00:25:55.664 --> 00:26:01.616
Incidentally, if you've ever heard that 
catalytic converters&nbsp;get very hot, this is why.

00:26:01.616 --> 00:26:05.554
Unburnt fuel still has energy in it, 
and when the engine is running&nbsp;rich

00:26:05.554 --> 00:26:10.982
the oxidation reactions which 
take place inside the catalytic converter release that&nbsp;energy.

00:26:10.982 --> 00:26:13.488
So it gets real toasty in there.

00:26:13.488 --> 00:26:20.880
Now, do you see how we could use this second oxygen&nbsp;
sensor to determine if the catalyst is actually working?

00:26:20.880 --> 00:26:25.768
Since the catalyst holds onto the oxygen&nbsp;that comes from the engine when it's running lean,

00:26:25.768 --> 00:26:34.027
and then that oxygen is used inside the catalyst&nbsp;to oxidize any unburnt fuel when the engine switches back to running rich again,

00:26:34.027 --> 00:26:41.616
if the&nbsp;catalyst is actually functioning, 
very little detectable oxygen should make it to this sensor.

00:26:41.616 --> 00:26:45.918
It should be used up before the exhaust makes it to this point.

00:26:45.918 --> 00:26:54.863
So, this oxygen sensor should not&nbsp;be able to see the switching between rich and lean the engine computer is doing.

00:26:54.863 --> 00:27:00.138
It should always&nbsp;see what 
looks like rich conditions without any oxygen.

00:27:00.138 --> 00:27:03.094
If this can detect the engine computer's&nbsp;oscillations,

00:27:03.094 --> 00:27:09.498
that means the oxidation reactions which should be happening in the catalyst are no&nbsp;longer occurring.

00:27:09.498 --> 00:27:13.939
Or, at least, they're not occurring as completely as they should.

00:27:13.939 --> 00:27:21.082
This indicates the&nbsp;catalyst 
is losing oxygen storage capacity and thus has lost efficiency.

00:27:21.082 --> 00:27:25.653
And that is why this&nbsp;car has a P0420 trouble code.

00:27:25.653 --> 00:27:30.249
This downstream oxygen sensor 
is able to see too much oscillation,

00:27:30.249 --> 00:27:33.194
which indicates the catalyst isn't working.

00:27:33.194 --> 00:27:36.923
Now, some detected oscillation is okay.

00:27:36.923 --> 00:27:40.483
If you remember&nbsp;that the trouble code said "below threshold,"

00:27:40.560 --> 00:27:44.760
that's because the logic 
in the engine computer is&nbsp;a little lenient.

00:27:44.760 --> 00:27:51.559
After all, when the engine runs rich for a while during a burst of acceleration, the catalyst will run out of oxygen.

00:27:51.559 --> 00:27:58.574
And thus once back to normal engine loads, the computer needs&nbsp;to recharge it by running the engine lean for a&nbsp;while.

00:27:58.574 --> 00:28:02.157
And that process isn't necessarily going&nbsp;to work on the first try.

00:28:02.157 --> 00:28:04.914
The computer's not in control of this thing.

00:28:04.914 --> 00:28:10.000
So, the downstream sensor&nbsp;
may mirror the upstream sensor for a short time.

00:28:10.640 --> 00:28:14.244
This is a long way of saying that before I&nbsp;
condemn the catalytic converter,

00:28:14.244 --> 00:28:20.504
it's important to actually see what the downstream oxygen&nbsp;sensor's output looks like while driving.

00:28:20.504 --> 00:28:23.823
So, I need to take it for a test drive.

00:28:23.823 --> 00:28:25.372
Okay, so here's&nbsp;what's going on:

00:28:25.372 --> 00:28:32.600
I have the scan tool configured to graph the voltages from both of the oxygen&nbsp;sensors, and it will also show vehicle speed.

00:28:32.600 --> 00:28:36.303
It's screen recording right now so you can see&nbsp;it as I take the car for a drive

00:28:36.303 --> 00:28:39.431
to get everything warmed up 
and see what the computer is seeing.

00:28:39.431 --> 00:28:43.716
Right now, the engine is stone cold 
and uh well, I'm going to start it.

00:28:43.716 --> 00:28:46.069
[engine fires up]

00:28:46.069 --> 00:28:49.053
The oxygen sensors&nbsp;should wake up pretty quickly.

00:28:49.053 --> 00:28:54.269
But they have to get hot before things 
are really truly&nbsp;right, so, we'll see what happens.

00:28:54.269 --> 00:28:59.295
The graph on the bottom 
is showing the voltages from the&nbsp;upstream oxygen sensor.

00:28:59.295 --> 00:29:05.259
Remember, this is the one the engine computer is using to make sure its&nbsp;air/fuel calculations are correct.

00:29:05.259 --> 00:29:07.797
And we should see oscillation.

00:29:07.797 --> 00:29:14.270
It's hard to see the oscillations&nbsp;as it goes slightly rich and slightly lean because the voltage doesn't change much,

00:29:14.270 --> 00:29:16.710
but you can make&nbsp;them out a little bit.

00:29:16.710 --> 00:29:20.979
The graph on the top is coming from the downstream oxygen sensor...

00:29:20.979 --> 00:29:23.384
and this&nbsp;is not good.

00:29:23.384 --> 00:29:29.319
It is seeing the same oscillations as the upstream sensor pretty much constantly,

00:29:29.319 --> 00:29:34.695
indicating the catalyst isn't 
able to store nearly as much oxygen as it should.

00:29:34.695 --> 00:29:39.294
Another thing&nbsp;that is proven here 
is that the oxygen sensors themselves are working.

00:29:39.294 --> 00:29:43.824
When, for instance, my foot&nbsp;
is off the throttle and the car is engine braking,

00:29:43.824 --> 00:29:47.173
the downstream sensor voltage drops to near zero.

00:29:47.173 --> 00:29:55.044
This is the correct behavior as now the engine is just pumping air and lots of oxygen will make it&nbsp;through to the downstream sensor.

00:29:55.044 --> 00:30:01.844
We also see the upstream sensor go high when this happens which&nbsp;for a wideband sensor is normal behavior.

00:30:01.844 --> 00:30:07.737
Now if that data is in fact correct then absolutely the&nbsp;cat's bad.

00:30:07.737 --> 00:30:12.294
But exhaust leaks can confuse things.

00:30:12.294 --> 00:30:19.172
When measuring pure engine exhaust, the oxygen&nbsp;sensors are detecting tiny traces of oxygen.

00:30:19.172 --> 00:30:22.908
But the atmosphere has quite a lot of oxygen in it.

00:30:22.908 --> 00:30:29.791
And thanks to the fact that the engine sends quick pulses of gas through the exhaust system with&nbsp;each firing cylinder,

00:30:29.791 --> 00:30:38.199
there are moments where atmospheric pressure can push a little fresh air&nbsp;into the exhaust system if there are any holes in it.

00:30:38.199 --> 00:30:43.211
And if that happens, the oxygen sensors will&nbsp;get false readings.

00:30:43.211 --> 00:30:48.096
And this car quite obviously has some significant exhaust leaks.

00:30:48.096 --> 00:30:51.124
For one, it's&nbsp;a little loud when the engine is running,

00:30:51.124 --> 00:30:54.756
but much more important to diagnosing  a P0420

00:30:54.756 --> 00:31:00.005
ever since&nbsp;I've had this car, 
I've been able to smell engine exhaust in the cabin.

00:31:00.005 --> 00:31:05.920
The smell comes and goes,&nbsp;but it's most intense 
when pulling in fresh air through the climate vents.

00:31:05.920 --> 00:31:09.660
That suggests there's&nbsp;an 
exhaust leak near the engine compartment.

00:31:09.660 --> 00:31:14.748
And when sticking my head under the hood 
with the&nbsp;engine running, it's downright stinky.

00:31:14.748 --> 00:31:18.572
But what's not stinky is the exhaust coming out the tailpipe.

00:31:18.572 --> 00:31:21.596
That is relatively odorless, as it should be,

00:31:21.596 --> 00:31:26.501
which suggests that the catalytic converter 
is at&nbsp;least somewhat functional.

00:31:26.501 --> 00:31:28.656
Actually, side note,

00:31:28.656 --> 00:31:35.374
if you've ever wondered why something like a&nbsp;lawn mower or portable generator smells the way it does when it's running,

00:31:35.374 --> 00:31:39.175
that's because&nbsp;they don't have catalytic converters.

00:31:39.175 --> 00:31:45.125
Traces of unburnt fuel along with combustion byproducts have&nbsp;
a very distinctive odor.

00:31:45.125 --> 00:31:50.331
And before the catalytic converter came along, 
the world just smelled like&nbsp;that.

00:31:50.880 --> 00:31:52.767
All the time.

00:31:52.767 --> 00:31:58.461
If a single cylinder engine which you use 
to mow your lawn can make that&nbsp;much of a smell,

00:31:58.461 --> 00:32:05.134
imagine what a city full of cars burning much more fuel much more quickly must have smelled like.

00:32:05.134 --> 00:32:06.822
It was awful.

00:32:06.822 --> 00:32:11.407
And that's before you consider 
that we used to put lead in&nbsp;gasoline!

00:32:11.407 --> 00:32:14.926
The catalytic converter is actually the reason leaded gas went away.

00:32:14.926 --> 00:32:23.075
If you used&nbsp;leaded gas in a car with a catalytic converter, the lead would contaminate the catalyst and&nbsp;destroy it almost instantly.

00:32:23.075 --> 00:32:28.571
It is unquestionably a good thing 
that we require cars to have&nbsp;catalytic converters

00:32:28.571 --> 00:32:32.506
and that we require them 
to monitor that they're actually working.

00:32:32.506 --> 00:32:36.310
But through&nbsp;neutralizing the smell of burning gasoline,

00:32:36.310 --> 00:32:42.685
these really do a fantastic job of 
hiding just how much&nbsp;gasoline we are burning.

00:32:42.685 --> 00:32:45.558
The numbers on a gas pump are just numbers.

00:32:45.558 --> 00:32:51.958
Unless something's gone horribly&nbsp;wrong, you don't actually see the 10 gallons of fuel you just pumped into your car

00:32:51.958 --> 00:32:55.730
and are about&nbsp;to set on fire over the next week or two.

00:32:55.730 --> 00:32:58.998
You might get a whiff of the gas when you close&nbsp;the gas cap,

00:32:58.998 --> 00:33:01.370
but otherwise it's out of sight,

00:33:01.440 --> 00:33:04.726
out of smell, and out of mind.

00:33:04.726 --> 00:33:10.110
I've often wondered&nbsp;how much more apparent the environmental harm of our car dependent society would be

00:33:10.110 --> 00:33:13.965
if cars still&nbsp;smelled like they did back in the early '70s.

00:33:13.965 --> 00:33:19.756
Next time you're behind a classic car, 
pay attention&nbsp;to what it smells like outside.

00:33:19.756 --> 00:33:24.541
And then remember, cars all used to smell like that.

00:33:24.541 --> 00:33:30.485
And since the&nbsp;Cube kind of does smell like an old car right now, there was only one thing left to do:

00:33:30.485 --> 00:33:35.633
inspect&nbsp;the exhaust system for 
signs of a leak near the catalytic converter.

00:33:35.633 --> 00:33:40.502
First, I wanted to check the&nbsp;
exhaust manifold for cracks or a leaking gasket,

00:33:40.502 --> 00:33:47.056
but the catalytic converter bolts to the exhaust&nbsp;manifold in such a way that makes it very difficult to see.

00:33:47.056 --> 00:33:49.531
So, I had no choice to unbolt&nbsp;it.

00:33:49.531 --> 00:33:54.457
And once I did... well, that could be a problem.

00:33:54.457 --> 00:34:00.876
There's a ton of carbon buildup around this&nbsp;flange, 
indicating a significant exhaust leak.

00:34:00.876 --> 00:34:07.879
And this is exactly where an exhaust leak would&nbsp;be most likely to cause an erroneous P0420.

00:34:07.879 --> 00:34:16.415
It's right next to the upstream oxygen sensor, and that&nbsp;could cause the computer to believe the engine is running leaner than it actually is.

00:34:16.415 --> 00:34:20.508
That would&nbsp;cause it to chronically run the engine a little too rich,

00:34:20.508 --> 00:34:25.077
meaning the catalyst might never&nbsp;
get enough oxygen to optimally function.

00:34:25.077 --> 00:34:30.637
And even if this leak isn't affecting the upstream&nbsp;sensor and the engine is operating normally,

00:34:30.637 --> 00:34:37.582
too much air entering the catalyst could tip the&nbsp;scale just enough for the second oxygen sensor to see oscillations

00:34:37.582 --> 00:34:41.288
which the computer will&nbsp;interpret as inefficient operation.

00:34:41.288 --> 00:34:46.287
So, before I condemn this as bad, I need to fix that leak.

00:34:46.287 --> 00:34:51.958
One&nbsp;new flange donut and a set of 
spring bolts later, and I had reinstalled the converter.

00:34:51.958 --> 00:34:57.003
I also had&nbsp;to bodge this fix on the rear flange because it was completely falling apart.

00:34:57.003 --> 00:35:02.120
I didn't&nbsp;have much confidence that was a good seal, but this is past the second unmonitored catalyst,

00:35:02.120 --> 00:35:07.198
so a leak here might be loud, 
but it shouldn't affect the sensor readouts.

00:35:07.198 --> 00:35:10.982
And with that repair&nbsp;done, I took it for another test drive.

00:35:10.982 --> 00:35:12.190
Good news?

00:35:12.190 --> 00:35:14.655
I definitely fixed the exhaust leak.

00:35:14.655 --> 00:35:18.602
The smell&nbsp;went away completely, 
both in the car and under the hood.

00:35:18.602 --> 00:35:20.418
Bad news?

00:35:21.477 --> 00:35:27.253
Well, you see it on the desk&nbsp;right now, and this is what the data looked like.

00:35:27.253 --> 00:35:30.382
Yep, almost nothing changed at all.

00:35:30.382 --> 00:35:37.267
I could see&nbsp;tiny differences in behavior, 
but the rear oxygen sensor was still switching way too much.

00:35:37.267 --> 00:35:44.285
I looked&nbsp;at the fuel trim data to see if the car was making any major adjustments after this repair, and it&nbsp;really wasn't.

00:35:44.285 --> 00:35:47.832
These values for short-term fuel trim are well within normal,

00:35:47.832 --> 00:35:52.436
so the upstream&nbsp;oxygen sensor was apparently unaffected by the leak.

00:35:52.436 --> 00:35:56.209
As a last ditch effort, I used the scan tool&nbsp;to clear the codes

00:35:56.209 --> 00:36:04.302
hoping that maybe it had a default strategy with a P0420 set, which wouldn't&nbsp;show a fix in the sensor data...

00:36:04.302 --> 00:36:09.393
but after just one test drive, 
the P0420 came back as a pending&nbsp;code.

00:36:09.393 --> 00:36:11.521
Meaning that even after clearing the codes,

00:36:11.600 --> 00:36:17.252
it took only about 20 minutes for the computer to&nbsp;say, 
"Yeah, this catalytic converter is bad."

00:36:17.252 --> 00:36:18.868
So...

00:36:18.868 --> 00:36:20.004
[sighs]

00:36:20.357 --> 00:36:22.766
[lift starts]

00:36:22.923 --> 00:36:28.721
Yes, one very expensive purchase later 
and I had&nbsp;a new catalytic converter.

00:36:28.721 --> 00:36:30.678
I took the old one back out of the car,

00:36:30.678 --> 00:36:35.635
then swapped the downstream oxygen sensor from the old one to the new one using the wrong wrench

00:36:35.635 --> 00:36:37.558
(but is it really wrong if&nbsp;it works?)

00:36:37.558 --> 00:36:40.774
and then I could put the new cat in the cube.

00:36:40.774 --> 00:36:49.522
And because this "factory fit" aftermarket&nbsp;catalytic converter has weirdly thick flanges, that was quite a struggle!

00:36:49.522 --> 00:36:52.750
I really needed&nbsp;longer spring bolts for the manifold.

00:36:52.750 --> 00:36:59.128
And then I discovered the flange on the output&nbsp;side had different threading from the factory spring bolts.

00:36:59.128 --> 00:37:01.584
Either that or the parts store&nbsp;had the wrong information.

00:37:01.584 --> 00:37:04.298
The lesson here is be nice to automotive technicians.

00:37:04.298 --> 00:37:06.267
They put up&nbsp;with a lot of crap.

00:37:06.267 --> 00:37:09.802
So, did I just make a really expensive mistake?

00:37:09.802 --> 00:37:11.830
Only one way to find out.

00:37:11.830 --> 00:37:14.239
Let's start this sucker up and see what happens.

00:37:14.239 --> 00:37:17.254
[engine cranks over and roars to life]

00:37:19.040 --> 00:37:22.211
Well, the good thing is it doesn't sound any&nbsp;
louder than it used to.

00:37:22.211 --> 00:37:24.722
But we got to watch the data and see what we see.

00:37:24.722 --> 00:37:27.836
Well, when I took the&nbsp;car for its post repair test drive,

00:37:27.836 --> 00:37:34.159
once the rear oxygen sensor woke up 
and started reporting&nbsp;rich, it stayed that way.

00:37:34.159 --> 00:37:37.455
The oscillations had completely disappeared.

00:37:37.455 --> 00:37:43.051
I want to make sure I&nbsp;call out that this is the same oxygen sensor that was in the car before.

00:37:43.051 --> 00:37:49.529
A lot of people go chucking&nbsp;
oxygen sensors at cars with catalyst codes, hoping that will fix things,

00:37:49.529 --> 00:37:51.664
but that rarely ever works.

00:37:51.664 --> 00:37:55.180
See, the car has ways to test its oxygen sensors:

00:37:55.180 --> 00:38:00.152
checking for voltages that are too high or too&nbsp;low, 
checking whether the heaters are working or not,

00:38:00.152 --> 00:38:06.433
and even checking to make sure they switch to&nbsp;reporting lean or rich when expected and quickly enough.

00:38:06.433 --> 00:38:16.255
It's pretty unlikely an O2 sensor goes&nbsp;bad without the computer knowing it and setting an O2 sensor code like P0133 or P0139.

00:38:16.255 --> 00:38:21.404
While&nbsp;it sure looks like a fix, 
it will take a few drive cycles to know for certain.

00:38:21.404 --> 00:38:26.537
You'll notice&nbsp;when I scanned the codes 
earlier that there was a permanent P0420.

00:38:26.537 --> 00:38:30.234
This is because once the&nbsp;car 
decides it has a bad catalytic converter,

00:38:30.234 --> 00:38:38.406
it flags that trouble code as permanent and it&nbsp;won't go away even if someone uses a scan tool to clear the codes.

00:38:38.406 --> 00:38:45.464
This is to prevent people who might try that just to make the engine light go out from fooling an emissions test that easily.

00:38:45.464 --> 00:38:49.976
But after enough trips in the car where the performance looks normal to the computer,

00:38:49.976 --> 00:38:53.291
the car&nbsp;will clear the permanent code on its own.

00:38:53.291 --> 00:38:58.140
And I am happy to report there are now no codes present.

00:38:58.140 --> 00:39:03.588
It is admittedly a little concerning 
that the original catalytic converter failed.

00:39:03.588 --> 00:39:06.982
They usually&nbsp;don't just stop working one day,

00:39:06.982 --> 00:39:13.184
and it could be that in this car's past it had a severe engine&nbsp;misfire or perhaps a stuck fuel injector,

00:39:13.184 --> 00:39:16.425
either one of which could have poisoned the catalyst.

00:39:16.425 --> 00:39:21.939
Incidentally, if your engine is misfiring, 
the check engine light should be flashing.

00:39:21.939 --> 00:39:25.088
Never&nbsp;ignore a flashing check engine light.

00:39:25.088 --> 00:39:30.664
This means something is majorly wrong and the catalyst could&nbsp;
be damaged depending on what's up.

00:39:30.664 --> 00:39:34.241
So, don't let a small thing become a big thing.

00:39:34.241 --> 00:39:41.782
But this car also&nbsp;has 187,000 miles on it and since it had an exhaust leak for who knows how long,

00:39:41.782 --> 00:39:46.909
it could very well&nbsp;simply be 
a combination of age and excess oxygen or something.

00:39:46.909 --> 00:39:48.891
Regardless, it's got a new one.

00:39:48.891 --> 00:39:51.168
The&nbsp;engine doesn't seem to be burning oil or anything,

00:39:51.168 --> 00:39:54.844
and so long as nothing new crops up, it should&nbsp;be good to go.

00:39:54.844 --> 00:39:59.027
But I didn't just buy this car to replace its catalytic converter.

00:39:59.027 --> 00:40:02.766
Actually, I was&nbsp;very much hoping not to have to do that!

00:40:02.766 --> 00:40:06.730
In future videos, we're going to be looking at all the other&nbsp;sensors that are in the car,

00:40:06.730 --> 00:40:10.175
including those which aren't in the engine at all.

00:40:10.175 --> 00:40:14.879
For instance, do&nbsp;you know why 
a loose gas cap will turn on the check engine light?

00:40:14.879 --> 00:40:22.530
Well, that's because the car&nbsp;also has an evaporative emissions system designed to keep gasoline vapors entirely in the tank.

00:40:22.530 --> 00:40:26.438
And&nbsp;part of that includes a box filled with charcoal.

00:40:26.438 --> 00:40:31.221
There's so much to explore with modern cars,&nbsp;
even basic ones like this.

00:40:31.221 --> 00:40:35.345
From anti-lock brakes to variable valve timing and more.

00:40:35.345 --> 00:40:38.797
So, like&nbsp;the computer does for the engine:

00:40:38.797 --> 00:40:40.192
stay tuned.

00:40:41.212 --> 00:40:43.820
♫ stoichiometrically smooth jazz ♫

00:40:44.566 --> 00:40:46.927
...gasoline's volatile nature means it could...

00:40:46.927 --> 00:40:50.491
Yeah,&nbsp;I'm starting this over. 
Something weird happened a couple of times. [laughs]

00:40:50.491 --> 00:40:53.445
...only handled carbon numo
 [proceeds to make many grunting noises]

00:40:53.445 --> 00:40:56.638
...required the&nbsp;engine to be reco - ah, reQUIre

00:40:56.638 --> 00:40:59.037
and that's what this is.

00:40:59.037 --> 00:41:03.100
As you can see, this thing is installed - don't&nbsp;point to that one!

00:41:03.100 --> 00:41:04.180
Adjust the...

00:41:04.180 --> 00:41:04.835
Farts!

00:41:04.835 --> 00:41:06.755
...minus 10 degrees outside.

00:41:06.755 --> 00:41:09.674
There is some really 
[devolves into a belch]

00:41:10.223 --> 00:41:14.860
...we need&nbsp;carbon and carbon monoxide to be available.

00:41:14.860 --> 00:41:17.329
Wha that... that sounded weird.

00:41:17.329 --> 00:41:22.187
We'll take this&nbsp;out now and you'll - you'll never know the difference.

00:41:23.991 --> 00:41:26.981
Look at that. Me being a little&nbsp;trickster.

00:41:26.981 --> 00:41:29.597
[smarmily]
That was from a different car!

00:41:30.656 --> 00:41:34.986
Normally I'd put a gag here, but this time I'm reminding you about the socks!

00:41:34.986 --> 00:41:39.162
Two weeks only, 100% of profits go to charity, and best of all you get two of them!

00:41:39.162 --> 00:41:42.930
Every month! Two of them!

00:41:42.930 --> 00:41:46.337
Links in the description :)

